About Us:

Machine Solutions is the premier provider of advanced equipment and services for the medical device, biopharmaceutical, and blood- and plasma-collection industries. We support our customers’ needs and growth by delivering quality and value through a wide breadth of products. Machine Solutions provides proprietary mechanical solutions to a variety of complex process, testing and device design challenges. Our equipment has become the industry standard for stent crimping, balloon catheter pleating and folding, catheter braiding and medical device manufacturing applications. As a pioneer in radio frequency technology, the company has continued to develop advancing technology for thermal forming, molding and welding plastic for medical manufacturing, biopharmaceutical, and blood- and plasma-processing applications. Our experienced team of engineers has been instrumental in automating manual processes that enable our customers to increase production volumes and profit margins, and we believe in providing a superior customer experience by designating resources to a dedicated aftermarket team that is always ready to provide technical service and process support. Machine Solutions is privately owned by BW Forsyth Partners, a Barry-Wehmiller company.

 

BW Forsyth Partners is the investment arm of multibillion-dollar global manufacturing and engineering consulting firm Barry-Wehmiller. Established in 2009, BW Forsyth Partners blends Barry-Wehmiller’s unparalleled legacy of value creation and people-centric culture development with keen investing experience to help companies realize their true potential. With a focus limited to areas known well, BW Forsyth Partners seeks to partner with leadership teams to acquire small- to middle-market companies in the capital and component equipment, and professional services sectors. In each of our operating companies, BW Forsyth Partners deploys operational improvements and strategy development without compromising the autonomy, strategic vision and entrepreneurial spirit of their leadership teams.

 

Job Description:

POSITION:       Laser Applications Engineer II

JOB PROFILE:   200046

REPORTS TO: Engineering Leader

DEPARTMENT: Applications Engineering

Alpine Laser, a division of Machine Solutions, specializes in precision laser processing workstations (such as the Medicut PRO Series) for medical device manufacturing. This includes laser tube cutting, micromachining, ablation, drilling, welding, and related processes for components like stents, hypotubes, catheters, and other interventional devices.

We offer an excellent opportunity for highly motivated individuals in a fast-paced, innovative medical technology organization.

 

GENERAL PURPOSE OF JOB:

Develops, demonstrates, and optimizes laser processing applications for customer parts using Alpine Laser's precision multi-axis laser workstations.

In this role, you will have a broad scope of responsibility encompassing pre-sales application development - from interpreting customer PDF/DXF/3D files to generating CNC motion programs, manufacturing sample parts, inspecting/measuring results, writing application summary reports, and providing recommendations on tooling, workstation configuration, and process parameters. In addition, the ideal candidate would provide post-sales support, including on-site machine installations, customer training, and ongoing technical troubleshooting. You will manage and operate equipment in the Laser Applications Lab to support new product development, process validation, and customer demonstrations.

 

ESSENTIAL DUTIES AND RESPONSIBILITIES:

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• Manages and operates equipment in the Laser Applications Lab, including ultrafast and fiber laser cutting systems, laser welding workstations, automated Keyence digital microscopes with 3D measurement software, post-processing equipment, and ultrasonic cleaning systems; supports new product development and process optimization.

• Uses customer PDF/DXF/3D files to generate optimized G-code-based motion programs using CAGILA CAM software for laser processing on multi-axis workstations.

• May design, fabricate, and test custom tooling and fixturing as needed to support customer applications.

• Generates comprehensive applications reports. Documents process parameters, inspects and measures processed parts (using microscopes and metrology tools), and makes recommendations for tooling, machine configuration, and process improvements.

• Carries out machine installations and on-site customer training throughout the US (primarily), Costa Rica, and Europe; serves as the primary point of contact for post-installation questions, operation guidance, and troubleshooting.

• Provides technical customer support via phone, email, and on-site visits as needed to resolve equipment or process issues.

• Evaluates and implements improvements to laser processing methods, motion programming, and application workflows.

• Investigates customer application challenges or complaints related to laser system performance and executes resolutions.

• Ad-hoc projects as needed, including supporting sales demos and internal R&D.

 

QUALIFICATIONS:

5+ years of hands-on experience programming and operating multi-axis CNC machines; experience with laser processing (cutting, welding, ablation, marking) is desired.

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

 

EDUCATION AND/OR EXPERIENCE

Bachelor’s degree (BS) in Mechanical Engineering, Manufacturing Engineering, or a related field required; or equivalent combination of education and experience.

3-5+ years of relevant hands-on experience programming and operating multi-axis CNC machines in a manufacturing or applications environment. Experience in medical component/device manufacturing is highly preferred. Prior exposure to laser processing technologies (cutting, welding, ablation, marking) is desired.

LANGUAGE SKILLS
Ability to read, analyze, and interpret technical drawings, customer specifications, professional journals, application reports, or governmental regulations (e.g., FDA/ISO standards). Ability to write clear technical reports, application summaries, business correspondence, and procedure documentation. Ability to present information and respond to questions from groups of managers, clients, sales teams, and customers.

MATHEMATICAL SKILLS

Ability to work with mathematical concepts such as geometry, trigonometry, tolerances, and statistical analysis for process validation. Ability to apply concepts such as fractions, percentages, ratios, and proportions to practical situations (e.g., part measurements, process parameter optimization).

 

PHYSICAL DEMANDS:

With or without reasonable accommodation, the role requires frequent standing, sitting, talking, hearing, using hands to handle/feel/reach, crouching, kneeling, crawling, and occasional stooping. Must be able to lift up to 50 pounds.

Vision requirements include ability to adjust focus and identify/distinguish colors (critical for part inspection and laser alignment/safety).

WORK ENVIRONMENT:

Time spent in a lab/manufacturing setting with laser equipment, moving mechanical parts, and moderate noise levels (e.g., equipment operation, computers). Minimal exposure to wet/humid conditions or caustic chemicals. On-site customer visits may involve varied industrial environments.

ADDITIONAL REQUIREMENTS:

Valid US Passport and willingness/desire to travel domestically and internationally.

General understanding of electrical control systems, AC/DC power, and basic machine safety.

Proficiency with CAD/CAM tools (CAGILA experience preferred; others like SolidWorks or similar acceptable).

Strong problem-solving skills and customer-service orientation in a regulated medtech environment.

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At Barry-Wehmiller we recognize that people come with a wealth of experience and talent beyond just the technical requirements of a job.  If your experience is close to what you see listed here, please still consider applying.  We know that our differences often can bring about innovation, excellence and meaningful work—therefore, people from all backgrounds are encouraged to apply to our positions.  Please let us know if you require reasonable accommodations during the interview process. ​

Barry-Wehmiller is an equal opportunity employer. M/F/D/V This organization uses E-Verify.

 

Applicants may be subject to pre-employment screening which may include drug screening, reference checks, employment verifications, background screening and/or skills assessments.

 

Company:

Machine Solutions, Inc.