Sr Manufacturing Equipment Engineer

 

Job Title: Senior Manufacturing Equipment Engineer

FLSA Status: Exempt         

 

Company Overview

Insulet started in 2000 driven to achieve our mission of enabling our customers to enjoy simplicity, freedom and healthier lives through the use of our Omnipod® product platform. In the last two decades we have improved the lives of hundreds of thousands of patients who have insulin-requiring diabetes, by using innovative technology that is wearable, waterproof, and lifestyle accommodating. We are on an exciting trajectory of significant growth and global expansion enabling us to reach more patients around the globe.

We are looking for highly motivated, performance driven individuals who want to be part of building our Center of Excellence and be at the forefront of our rapidly growing global footprint. We are looking to hire amazing people who are guided by shared values and desire to exceed customer expectations. Our continued success depends on it.

 

Position Overview

The Senior Manufacturing Equipment Engineer is a key contributor to operational excellence within the manufacturing environment. This role focuses on optimizing processes to ensure high-quality, cost-effective production. The position involves collaborating with cross-functional teams, leading continuous improvement initiatives, and supporting new product introductions while maintaining compliance with safety, cGMP, and regulatory standards.

Responsibilities

 

Equipment Ownership & Technical Leadership

• Serve as the subject‑matter expert (SME) for assigned automated equipment, ensuring uptime, OEE, and long-term reliability.

• Develop equipment roadmaps, including upgrades, lifecycle planning, and obsolescence mitigation.

• Drive cross‑functional problem-solving with manufacturing, quality, controls, and maintenance teams.

Process Optimization & Continuous Improvement

• Analyze equipment performance data to drive cycle‑time reduction, scrap reduction, and yield improvement.

• Implement Lean and Six Sigma methodologies to improve process stability.

• Introduce advanced automation features (vision inspection, predictive maintenance sensors, auto‑calibration mechanisms, etc.).

Maintenance & Reliability

• Define PM (Preventive Maintenance) and PdM (Predictive Maintenance) strategies.

• Mentor technicians on advanced troubleshooting of robotics, servos, PLCs, and automated systems.

• Maintain accurate technical documentation, spare‑parts lists, and calibration/maintenance records.

• Perform other duties as assigned.

Skills and Competencies

• Proficiency in Microsoft Office Suite; advanced Excel and data analysis skills.

• Working knowledge of Minitab and/or JMP for statistical analysis.

• Familiarity with SolidWorks and technical print reading.

• Proficient in Six Sigma and Lean manufacturing principles.

• Ability to troubleshoot mechanical equipment and assembly challenges involving molded components, stamped metal, and springs.

• Expertise in structured problem-solving tools and methodologies.

• Strong project management and organizational skills.

Education and Experience

Minimum Requirements:

• BS in Mechanical, Industrial medical device or equivalent field with 5+ years of experience, preferably in a manufacturing environment.

• Or MS in Mechanical, Industrial, Electrical Engineering, or Equivalent with 3-5 years of medical device experience.

Additional Information

• 3-5+ years of experience in a medical device or other regulated environment with validated processes is preferred.

• Able to work off shifts (nights/weekends), be on call during off hours and have flexibility to come into plant when escalations require your physical support.

• Ability to travel domestically and internationally, up to 5% travel required.

Additional Information:

Compensation & Benefits: For U.S.-based positions only, the annual base salary range for this role is $94,700.00 - $142,100.00 This position may also be eligible for incentive compensation. We offer a comprehensive benefits package, including: • Medical, dental, and vision insurance • 401(k) with company match • Paid time off (PTO) • And additional employee wellness programs Application Details: This job posting will remain open until the position is filled. To apply, please visit the Insulet Careers site and submit your application online. Actual pay depends on skills, experience, and education.