Senior Controls Engineer IV

About Us:

Machine Solutions is the premier provider of advanced equipment and services for the medical device, biopharmaceutical, and blood- and plasma-collection industries. We support our customers’ needs and growth by delivering quality and value through a wide breadth of products. Machine Solutions provides proprietary mechanical solutions to a variety of complex process, testing and device design challenges. Our equipment has become the industry standard for stent crimping, balloon catheter pleating and folding, catheter braiding and medical device manufacturing applications. As a pioneer in radio frequency technology, the company has continued to develop advancing technology for thermal forming, molding and welding plastic for medical manufacturing, biopharmaceutical, and blood- and plasma-processing applications. Our experienced team of engineers has been instrumental in automating manual processes that enable our customers to increase production volumes and profit margins, and we believe in providing a superior customer experience by designating resources to a dedicated aftermarket team that is always ready to provide technical service and process support. Machine Solutions is privately owned by BW Forsyth Partners, a Barry-Wehmiller company.

 

BW Forsyth Partners is the investment arm of multibillion-dollar global manufacturing and engineering consulting firm Barry-Wehmiller. Established in 2009, BW Forsyth Partners blends Barry-Wehmiller’s unparalleled legacy of value creation and people-centric culture development with keen investing experience to help companies realize their true potential. With a focus limited to areas known well, BW Forsyth Partners seeks to partner with leadership teams to acquire small- to middle-market companies in the capital and component equipment, and professional services sectors. In each of our operating companies, BW Forsyth Partners deploys operational improvements and strategy development without compromising the autonomy, strategic vision and entrepreneurial spirit of their leadership teams.

 

Job Description:

POSITION: Senior Controls Engineer IV
REPORTS TO: Director of Engineering
DEPARTMENT: Engineering

Intec Automation Inc. is an established (25+ years of business), small automation company based in Rochester, NH that specializes in the design and build of custom automation equipment.  To support our continued growth, we are looking for an energetic individual to serve as a Principal Controls Engineer.  The individual we are seeking must enjoy problem solving, and rarely building the same machine twice.  The company needs a hands-on, assertive individual that is self-motivated, pursuant of personnel development and growth, who is willing to share knowledge and enhance the capabilities of co-workers and the company alike.

GENERAL PURPOSE OF JOB:
The Principal Controls Engineer serves as the technical authority and subject matter expert for all aspects of controls engineering within Intec Automation. This role focuses on delivering advanced technical solutions, mentoring engineering teams, and driving innovation in control systems design and implementation. The Principal Controls Engineer will work as a direct contributor on complex projects while influencing technical strategy and standards across the organization.

Core Responsibilities

• Serve as the technical authority for controls engineering and automation systems.
• Design and develop advanced control system architectures for custom automation equipment.
• Provide expert-level PLC programming, HMI development, and industrial networking solutions.
• Lead technology selection, standardization, and implementation of best practices.
• Collaborate with cross-functional teams to ensure seamless integration of controls with mechanical and electrical systems.
• Mentor and develop engineering staff, fostering technical growth and knowledge sharing.
• Troubleshoot and resolve complex technical issues during design, build, and commissioning phases.
• Represent the company in technical forums and maintain industry leadership.
• Support continuous improvement initiatives and contribute to engineering process optimization.

Required Skills

• Industry-recognized expertise in controls engineering and automation.
• Advanced proficiency in PLC platforms (Allen Bradley, Siemens) and HMI development.
• Strong knowledge of industrial networking protocols and system integration.
• Strategic technical leadership and innovation capabilities.
• Excellent problem-solving and analytical skills.
• Effective communication and ability to influence technical decisions.
• Ability to manage multiple complex projects simultaneously.

Education & Experience

• BSEE/BSEET with 12+ years of experience in controls engineering, or
• ASEE/ASEET with 17+ years of experience.
• Proven track record of successful large-scale automation projects.
• Industry recognition and leadership in controls engineering.

Physical Demands

• Ability to stand, walk, and sit for extended periods.
• Occasionally lift up to 50 lbs.
• Normal visual and hearing requirements for manufacturing environments.

Benefits

• Competitive salary
• Medical & Dental Insurance
• 401k Retirement Plan
• Paid Vacation/Personal Time
• Professional development opportunities

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At Barry-Wehmiller we recognize that people come with a wealth of experience and talent beyond just the technical requirements of a job.  If your experience is close to what you see listed here, please still consider applying.  We know that our differences often can bring about innovation, excellence and meaningful work—therefore, people from all backgrounds are encouraged to apply to our positions.  Please let us know if you require reasonable accommodations during the interview process. ​

Barry-Wehmiller is an equal opportunity employer. M/F/D/V This organization uses E-Verify.

 

Applicants may be subject to pre-employment screening which may include drug screening, reference checks, employment verifications, background screening and/or skills assessments.

 

Company:

Machine Solutions, Inc.